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PPT VISION Partners Products

Crates Checker & Bottle Counter

Product Name: Crates Checker and Bottle Counter
Partner:
Modular Vision Systems MVS, C.A.

In Venezuela, products such as beer are packaged in glass bottles that are shipped to consumers in plastic crates. After consumption, consumers return the bottles to the store where they are shipped back to the brewery for washing, refilling, and repackaging. Before bottles can be refilled and repackaged, each crate must be checked to ensure that the correct number and types of bottles are present. The loss of bottles, and the overestimation of needed bottles, cause inefficient inventory management which results in increased cost. With the Crates Checker and Bottle Counter, that problem is solved and plant managers can track the losses generated by missing bottles. With the implementation of this system, you can accurately count the number of bottles in the crate, determine empty holes where bottles are absent, and account for any foreign objects that may have been returned in the crate. If you have multiple lines, you can manage them remotely using Ethernet protocol communications. The control application is versatile and easy to use.

Fill Level & Cap Inspector

Product Name: Fill Level and Cap Inspector
Partner:
Modular Vision Systems MVS, C.A.

The Fill Bottle Inspector measures the fill level and the presence or absence of the cap for medicine bottles to ensure that the bottle is properly filled and that the cap is present and in the right position. The application can measure both transparent and non-transparent liquids and has easy-to-set tolerance levels. This permits configuration for all bottle sizes within the visible range of the camera. Every two minutes a log file is saved that contains statistics about the production lot. Every bottle that does not match with at least one of the specifications is rejected from the conveyor. The inspection results are displayed in graphic and numeric formats. The inspector has a single Human Machine Interface and fulfills FDA regulations.

Foreign Bottle Inspector

Product Name: Foreign Bottle Inspector
Partner:
Modular Vision Systems MVS, C.A.

In Venezuela, products such as beer are packaged in glass bottles. After the contents are consumed, the bottles are returned to the brewery where they are washed, filled, and repacked. When the product packages are reused, they commonly contain products from several manufacturers. The foreign bottle inspector is able to inspect one-hundred percent of the total production and reject all the bottles that do not correspond to the product that is being filled. The inspector even rejects the manufacturer's bottles if the product does not match what is being filled. It shows the inspection results in graphic and numeric formats, has a single Human Machine Interface, and conforms to industrial food norms.

Furnace Manager

Product Name: Furnace Manager
Partner:
Increase Performance Inc.

The FurnaceMANAGER Monitoring System employs state-of-the-art digital video equipment to monitor flames from the burners and tube metal temperatures of furnaces, heaters or boilers. FurnaceMANAGER uses the IMPACT Intelligent cameras to enable viewing of multiple flame sources plus the ability to interpret multiple views with it’s built-in software interface. This allows control function by programmable logic controller for early warning capabilities as well as protective shutdown and historical recording.
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KT-200 Fasterner-Inspection & Sorting System

Product Name: KT-200 Fastener-Inspection and Sorting System
Partner:
Shanghai Kingtek Co., Ltd.

The KT-200 fastener inspection and sorting system is designed by Shanghai Kingtek to serve the fast growing manufacturing and assembly industries in China. The system uses 4 IMPACT T-Series intelligent cameras to image each fastener from four positions and removes defective fasteners as they pass through the inspection station. The cameras are networked to a common GUI, displayed on the exterior of the cabinet enclosing the system, from which a user can readily pick the part style of fasteners to be inspected.

Meproscan 970

Product Name: Meproscan 9070
Partner: Meprovision GmbH & Co. KG

The Meproscan 9070 is an automated system designed to inspect blister-packed components used in the pharmaceutical, electronics, and metal industries.  It can accommodate up to 4 cameras and 8 different light sources to suit a variety of inspection needs. The system also has the capability to add on blisters-stack magazines at both ends for part handling. Meproscan 9070 comes standard with 1024 X 768 pixels high resolution cameras, in either B/W or color. The system provides an user friendly human interface which allows the operator to create and modify inspection programs quickly.
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Rubber Stopper Inspection System

Product Name: Rubber Stopper Inspection System
Partner:
Simac Masic & TSS bv

The Rubber Stopper Inspection System is the world’s fastest inspection system for pharmaceutical rubber stoppers. This system, the 3rd generation in its kind, is a result of 10 years development in automated high-speed rubber stopper vision inspection for quality control within clean-room conditions. This system design is flexible and can be adapted for specific customer needs.
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Stampede

Product Name: Stampede
Partner:
Simac Masic & TSS bv

The Stampede is a complete and compact machine vision inspection system, designed for the precision strip stamping industry. It will typically be positioned between the press and the strip reeler. It is equipped with a standard, easily adaptable and adjustable program and HMI for 100% measurement of all critical dimensions and inspection of shapes. No programming required. The Stampede is supplied with high performance PPT VISION IMPACT C- or T-series machine vision systems, which can be equipped with a broad range of digital cameras.
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Visikron Terminal Control

Product Name: Visikron Terminal Control
Partner:
Easycontrol, S.L.

The VisiKron Terminal Control is a complete turn key automated system designed to inspect electrical terminal strips. VisiKron is typically used in high speed progressive stamping processes in the automotive and communications connector industries. The heart of the Visikron Terminal Control inspection system is built around PPT VISION's IMPACT product line. As the terminal strip is passed through the inspection system, the modular design allows the product to be inspected by up to 4 cameras ranging from standard to high resolution, and each camera is equipped with a high quality telecentric lens and low distortion mirrors. This allows the Visikron Terminal Control to accommodate the most demanding tolerances and offer the needed repeatability.